Got the parts in yesterday for the fork rebuild so last night I started in on the rebuild. First order of business was to watch Fred Harmon’s DVD section on fork rebuilding. Very helpful. I was able to successfully get the left fork drained and disassembled without any problems. The old oil was filthy and sure does smell bad. Draining and flushing the fork oil looks to be so simple that I think I will plan on doing it fairly frequently in the future. I then cleaned up the upper and lower fork tubes and installed new bushings and seals. This much went very well. Tonight I’ll add the fresh new oil and new progressive fork spring and start on the right fork. Next up will be cleaning up the brake calipers and installing the new front brake pads. It appeared to me that the left side pads might have been contaminated with fork oil from the leaking fork so I’m going to replace them all. While I’ve got the front end apart I’m also going to install Hella driving lights up under the cowling and wire them in. Then I can start putting put it all back together. I hope to have it all completed by the end of the weekend if all goes well. And there’s no reason to think it won’t. So far, I’m finding this bike very easy to work on and that’s a very good thing.
Ride safe,
Zippo & Jax


